Description
Features:
- Accurate measurement of carbon derived from infra-red gas composition.
- High definition touch screen with chart-recorder/data logger.
- Integrated sample pump with flow meter.
- 10-12 hours continuous uses between charging battery.
- Easy user zero and span calibration.
- Session mode tags data to facility, operator, furnace, time for easy traceability.
- USB, RS485, ethernet communications enable PC connection during data logging, as well as live correction of COF.
- Options for ammonia compatibility, H2 sensor upgrade.
XGA Viewer software included, featuring:
- Multiple languages
- Download tabular, chart data with session data and notes.
- Print charts and tabular data.
- Setup session mode and edit facility, operators, furnaces.
- Real-time graphical display on PC.
- Export data to CSV
- Backup data and settings.
Application Notes
Endothermic Gas Generator:
Catalyst effectiveness is measured using the residual CH4 % from the exhaust sample. Under 0.5% is an indication of a correctly functioning catalyst. Above 5% indicate potential issues.
Carburising and Neutral Hardening:
Furnace atmosphere and Carbon Potential (CP%) can be analysed and verified with the PGA 3510. Measuring Carbon Monoxide (CO) allows for adjustment of the furnace controller, normally COF/PF, parameters to optimise the Carbon Potential calculation in the furnace.
Measuring Carbon Monoxide (CO) and Carbon Dioxide (CO2) can show potential issues (i.e. sooting, water leaks, air leaks, and radiant tube leaks). A high free Methane (CH4) % could be an early indication of a serious issue with the leak-tightness of the furnace.
Nitrogen/Methanol Atmopsheres:
The carbon monoxide (CO) % of the furnace atmosphere is a key indicator of the effectiveness of methanol dissociation. Equilibrium of this reaction CH3OH –> CO + 2H2 is temperature dependent so any variation in stability or uniformity can affect the quality of the processing environment.
For further application and troubleshooting advise don’t hesitate to contact us.